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Custom Embroidered Patches

Crisp threadwork. Clean borders. No shortcuts.

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Dense thread, clean borders, and sharp lettering turn flat artwork into a patch with real texture and presence.

Starting at $95 for 10 patches (minimum order, before size, backing and rush options)

Instant Price Calculator

Price Your Custom Embroidered Patch

Mockup Within 24 Hours

No setup fees. Clear pricing.

Free Size & Placement Help

Find the Right Size for Your Embroidered Patch

Upload your artwork and pick a placement. We'll recommend a proportional size.

Embroidered Patch is already selected.

Not Sure This Patch Type Is Right?

Contact Information

Click to upload or drag & drop

Upload up to 2 files, 10MB each (20MB total). Accepted formats: JPG, JPEG, PNG, WEBP, PDF, PSD.

Features

  • Up to 100% embroidery coverage
  • Polyester embroidery thread
  • Merrowed or precision-cut borders
  • Custom shapes in large and small sizes
  • Sew-on, iron-on, and hook-and-loop options

Recommended Uses

  • Apparel and streetwear
  • Uniforms and workwear
  • Motorcycle clubs
  • Teams and schools
  • Hats, bags, and jackets

What Are Custom Embroidered Patches?

An embroidered patch is your design stitched in thread onto a backing fabric and finished with a clean border. The stitching sits slightly above the surface, so the patch has real texture instead of looking printed on.

This is the traditional patch. It is what sits on service uniforms, club vests, ball caps and work jackets, and it is the construction most people already recognize before you explain anything.

Coverage is up to you. Stitch the full face of the patch so none of the backing twill shows, or leave some of it visible where the design has open space. Either way you see it on a mockup first.

Embroidery at a glance

  • Thread-stitched surface with visible texture
  • Up to full embroidery coverage
  • Merrowed or precision-cut borders
  • Custom shapes, large and small sizes available
  • Sew-on, iron-on / heat seal or hook-and-loop backing
  • Minimum order: 10 pieces

Why Buyers Choose Embroidery

Most people do not pick embroidery for a technical reason. They pick it because it looks and feels like a patch is supposed to.

A surface you can feel

Thread sits proud of the fabric, so the design catches light and reads as a made object, not a sticker.

Bold logos hold up

Strong shapes and thick lettering keep their weight at a distance, which is what a chest or back piece needs.

Familiar and expected

Uniforms, clubs and workwear have used stitched patches for decades. Nobody has to be sold on it.

Color you control

Solid thread colors give clean separation between elements instead of blended tones.

Built for real garments

Hats, jackets, bags and work shirts all take embroidery well with the right backing.

Edges finished properly

A merrowed rolled edge or a precision cut keeps the outline tidy on custom shapes.

What Artwork Works Well in Thread

Thread is a physical material, so the design has to be built out of shapes it can actually form. Bold outlines, solid fills, block or script lettering with real weight, and clear separation between colors all stitch cleanly.

Where embroidery asks for compromise is the small stuff. Hairline rules, tiny type stacked under a logo, soft shading and photographic gradients tend to lose definition once they are built from stitches. Usually the fix is simple: go a little larger, thicken the line weight, or drop an element that was never going to read at that size anyway.

If the fine detail is the whole point of the design, woven patches hold smaller text more cleanly, and printed patches handle gradients and illustration-heavy files. We would rather point you there than stitch something that disappoints you.

Send the file, get a read on it

Upload your artwork to the Patch Advisor and it recommends a construction and a proportional size based on the design itself. A person still reviews it before your mockup goes out.

Embroidered vs Woven: Which One Fits Your Logo?

Both are thread. The difference is how fine that thread is and what it does to your detail.

Go embroidered when

  • You want visible stitch texture and dimension
  • The logo is bold with strong lettering
  • It is going on a hat, jacket, vest or work shirt
  • The classic patch look matters to you

Go woven when

  • The design carries small type or thin linework
  • You need a flatter, smoother face
  • The patch has to stay small and still read
  • Detailed crests and dense marks are involved

Our side-by-side comparison of woven and embroidered goes deeper if you are still weighing it, and embroidered vs PVC covers the choice when the patch is headed for gear rather than apparel.

Where Embroidered Patches Get Used

Hats and caps

Front-panel logos sized to the panel rather than squeezed in. The most requested embroidered placement we run.

Jackets and vests

Chest logos, back pieces and sleeve marks, usually sew-on so they survive years of wear.

Uniforms and workwear

Name marks, role identifiers and company logos that need to look the same on every shirt.

Teams and clubs

Group identity on apparel where everyone gets the same patch and it has to match.

Bags and packs

Hook-and-loop panels or sewn logos on canvas and heavy nylon.

Brand merchandise

Patches sold or handed out alongside apparel drops and events.

Sizing and Placement

Size is where most first-time patch orders go sideways. A logo that looks right on screen can end up too small to read on a hat front, or so large on a left chest that it swamps the shirt.

Two things settle it: the proportions of your artwork and the placement it is going on. We size to your file's own aspect ratio rather than stretching it, and the final Width by Height is confirmed with you on the mockup.

Backing Options

Backing is a separate decision from the patch itself. Pick it based on the garment and whether the patch ever needs to come off.

Sew-on

The most durable attachment and the default for jackets, vests and anything laundered often.

Iron-on / heat seal

Quick heat-activated attachment for suitable fabrics.

Hook-and-loop

Removable, so one patch can move between a jacket, a pack and a plate carrier.

Not sure which one? The backing comparison guide covers the trade-offs, or tell us the garment and we will recommend one with your mockup.

Embroidered Patches We Have Produced

Finished pieces from customer artwork, each one approved on a mockup before production.

Custom embroidered patch with dense thread fill and a stitched borderEmbroidered logo patch with lettering stitched over a solid backgroundEmbroidered crest patch with a shaped outline and multiple thread colorsEmbroidered text patch with bold stitched lettersRound embroidered patch with an illustrated center and stitched edgeEmbroidered flag patch with straight stitched color bands

There are more finished projects in the work gallery, and customer feedback if you want to know how the process actually went for other people.

How Ordering Works

  1. 1. Send your artwork

    A logo file, a photo of an old patch or a rough sketch is enough to start.

  2. 2. Set your options

    Size, quantity and backing, with the estimate updating as you change them.

  3. 3. Review your mockup

    A full-color digital mockup comes back within 24 hours.

  4. 4. Approve it

    No production and no payment until you sign off on what you see.

  5. 5. Production

    Standard production runs 10 to 14 business days after approval.

  6. 6. Tracked shipping

    Your order ships with tracking you can follow from your account.

Not Sure Embroidery Is the Right Call?

Upload your design, tell us where it is going, and the Patch Advisor recommends a construction and a proportional Width by Height. Free, no account needed, and you can change anything before you request a mockup.

Try the Patch Advisor

Custom Embroidered Patch FAQs

What is a custom embroidered patch?

It is a patch where your design is stitched in thread onto a backing fabric, then finished with a merrowed or precision-cut border. The thread gives the surface a slightly raised texture, which is the look most people picture when they hear the word patch.

Will my logo work as an embroidered patch?

Bold shapes, strong lettering and clear color breaks translate well. Very thin lines, tight type and photographic shading are where thread starts to fight you. Send your file and we will tell you which parts of the design need attention before anything is stitched.

Can you make embroidered patches for hats?

Yes, hat fronts are one of the most common embroidered orders we run. Hats have less usable area than a jacket chest, so the design usually gets simplified a little and sized to the panel rather than shrunk as-is.

How much of the patch is covered in thread?

That is your call. Full coverage stitches the entire face of the patch so no backing fabric shows. Partial coverage leaves some of the twill visible, which suits designs with a lot of open background. We show the coverage on your mockup.

Should I choose embroidered or woven patches?

Embroidery gives you the traditional stitched texture and works well on bold logos and lettering. Woven uses much finer threads, so it holds smaller text and thin linework more cleanly on a flatter surface. Neither is better overall, they just handle detail differently.

Can you do custom shapes and borders?

Yes. Patches are cut to your shape, and you choose between a merrowed border, which is the classic rolled thread edge, or a precision-cut edge that follows an irregular outline.

What backing should I pick?

Sew-on for jackets, vests and anything washed often. Iron-on / heat seal for a quick heat-activated attachment for suitable fabrics. Hook-and-loop when the patch needs to come off or move between garments and gear.

What size should my embroidered patch be?

It depends on your artwork's proportions and where the patch is going. A hat front, a left chest and a back piece all sit in different ranges. The Patch Advisor reads your file and recommends a proportional Width by Height, and the size chart lists typical dimensions by placement.

Do you charge a setup or digitizing fee?

Your quote comes from the calculator on this page based on size, quantity, backing and any rush option. Whatever you see there is what you are asked to approve, and you review a mockup before paying anything.

Can I see my patch before it is made?

Yes. A full-color digital mockup comes back within 24 hours. Nothing is produced and no payment is taken until you approve it.

What is the minimum order?

Embroidered and Printed / Sublimated patches start at 10 pieces. Woven, PVC, Glow-in-the-Dark PVC, Chenille, and Leather patches start at 25 pieces. Your recommended patch type will show its correct minimum.

How long does an embroidered patch order take?

Mockup within 24 hours, then standard production runs 10 to 14 business days after your approval. Rush options are available on request.