Most Popular
100 patches
$320
$3.20 each
Up to 4″ on the longest side
Made To Order
Custom PVC Patches
Weatherproof. Flexible. Built for hard use.
Waterproof, flexible PVC gives your design clear color separation, raised 2D or 3D detail, and a surface that wipes clean after hard use.
Starting at
$120
100 patches: $320 total · $3.20 each. Select your specifications for exact pricing.Is this the right patch type for your project?
- Best for
- Outdoor and hard-use gear: plate carriers, packs, jackets, hats and anything that meets rain, mud or repeated handling.
- Watch out for
- Molded detail needs space around it. Thin lines placed close together lose separation, and long paragraphs of small text are hard to read once molded.
- Better alternative if…
- Choose embroidered when you want a traditional stitched look on apparel instead of a rubber finish. See custom embroidered patches.
Not sure?
Send your artwork and we’ll tell you what we’d recommend before you move forward.
How your order runs
- 1. Artwork
- 2. Digital mockup
- 3. You approve the mockup
- 4. Payment
- 5. Real sample photo
- 6. You approve the sample
- 7. Full production
- 8. Tracked shipping
You review and approve your free digital mockup before paying. After payment, we make a real sample and send you a photo of it to approve before the full production run begins. Standard turnaround: 10 to 14 business days after sample approval.
Choose your run
PVC Patches packages
Pick a run and start your order. Prices come straight from our published pricing.
PVC Patches package pricing: 100 patches $320, 25 patches $145, 50 patches $225, 500 patches $1,100.
Starter
25 patches
$145
$5.80 each
Up to 4″ on the longest side
Small Batch
50 patches
$225
$4.50 each
Up to 4″ on the longest side
Best Value
500 patches
$1,100
$2.20 each
Up to 4″ on the longest side
- Pricing shown covers designs up to 4″ on the longest side. Over 4″? We’ll email your custom price within 6 to 10 hours.
- Standard backing included · Tracked Shipping | No Extra Charges
- Standard turnaround: 10 to 14 business days after sample approval
- No payment until you approve the mockup.
See it before you pay
- Free digital mockup within 24 hours
- Standard backing included
- After payment, we make a real sample and send you a photo to approve before the full production run begins
- No setup fees
Instant Pricing
See your price in seconds
Starting at
$120
Pick your quantity, size and backing to see the exact pvc patches total.
- No contact details needed to see the price
- Standard backing included · Tracked Shipping | No Extra Charges
- No setup fees
- Standard turnaround: 10 to 14 business days after sample approval
No payment until you approve the mockup.
Flexible molded PVC shrugs off rain, mud and repeated washing, and wipes clean in seconds. Built for gear that lives outdoors and gets used hard. Compare every package or read the custom patch pricing guide.
PVC Patches at a glance
Key Features
- Waterproof and UV-resistant
- Layered 2D or 3D detail
- Custom colors
- Oil- and abrasion-resistant surface
- Custom shapes and backings
Recommended Uses
- Tactical and outdoor gear
- Workwear and uniforms
- Motorsports
- Bags, hats, and jackets
- Brand merchandise
What Are Custom PVC Patches?
A custom PVC patch is molded rather than stitched. Your artwork is built as a mold, then soft, flexible PVC (the rubber-style material you have seen on tactical and outdoor gear) is formed into that shape. The result is a patch with visible depth, clean edges and colors that stay separated instead of blending into each other.
The flexible, waterproof surface makes PVC practical on packs, outerwear and other gear that may see moisture or dirt. It wipes clean and gives bold artwork a molded, dimensional look instead of a stitched one.
Every PVC order starts from your own file. Upload a logo, a sketch or a reference, and we prepare it for molding and send back a full-color mockup within 24 hours. Nothing gets made until you approve it.
PVC at a glance
- Molded 2D or layered 3D detail
- Waterproof and flexible
- Sharp color separation, no fraying edges
- Custom shapes and custom colors
- Sew-on, iron-on / heat-seal or hook-and-loop backing
- Minimum order: 5 pieces
2D vs 3D PVC Patches
Both are available on every custom PVC order. The difference is how many levels your artwork sits on.
2D PVC
One flat level, with molded borders separating each color. It reads clean and graphic, and it is the safer choice for logos with lots of small elements or tight lettering, since nothing is competing for height.
3D PVC
Raised and recessed levels give parts of the design real height, so faces, animals, emblems and layered logos gain shadow and dimension. Best when your artwork has a clear foreground and background to separate.
Not sure which suits your file? Send it over and we will recommend one with your mockup, at no cost and with no commitment.
When PVC Makes More Sense Than Embroidery
Outdoor and tactical gear
Packs, plate carriers, shells and anything that gets wet, dusty or scuffed.
Bags and backpacks
A flexible, wipe-clean surface for logos placed on everyday gear.
Hats
Molded depth for bold cap-front artwork when a stitched surface is not the look you want.
Workwear and uniforms
A wipe-clean option for bold identifiers with defined color areas.
Morale-style patches
Bold graphics paired with hook-and-loop when the patch needs to be removable.
Bold logos and clean shapes
Strong graphic marks with defined color areas mold beautifully.
If the patch is going on everyday apparel and you want stitched texture people can feel, embroidered patches are the more natural fit. Our embroidered vs PVC comparison walks through both side by side, and the full custom patches lineup covers every other option.
How Much Detail Works on PVC?
PVC is molded, so each element needs a little breathing room to hold its shape. Bold shapes, defined color blocks and confident lettering translate extremely well. Hairline strokes, very small text and fine gradient-style shading are where designs get tight.
That does not mean detailed logos are out. It usually means the patch needs a slightly larger size, or a small simplification, so every element stays readable at arm's length. Our team reviews your file, adjusts what needs adjusting, and shows you the result before anything is produced.
If your artwork has a lot of small text or intricate line work, woven patches may hold it more comfortably. Not sure which way to go? The Patch Advisor looks at your uploaded design and recommends a patch type and a proportional size.
PVC Patch Size and Placement
There is no single correct PVC size. It comes from two things: where the patch goes, and how your artwork is proportioned. A cap front has a narrow usable panel, a cap side is smaller still, a left chest patch reads best when it stays modest, sleeves are narrow, bags sit in the middle and a jacket back can carry a full statement piece.
We size to your artwork's own proportions rather than stretching or cropping it, then confirm the final Width by Height with you on your mockup.
Backing Options for PVC Patches
Backing is a separate choice from the patch itself, so pick it based on how the patch gets attached and whether it ever needs to come off.
Sew-on
Permanent and the most secure. Best for jackets, vests and anything washed often.
Iron-on / heat seal
Quick heat-activated attachment for suitable fabrics. Many customers add a few stitches for extra hold.
Hook-and-loop
Removable and swappable. The standard for morale patches, packs and gear.
Full breakdown in our iron-on vs sew-on vs Velcro backing guide. Tell us what the patch is going on and we will recommend a backing with your mockup.
Real PVC Patch Work
Produced from customer artwork, molded in PVC and approved on a mockup first.
Browse more finished patch projects or read what customers said about working with us. Want the glow version instead? Glow-in-the-dark PVC patches use the same molded build with light-activated details.
Not Sure PVC Is the Best Match?
Upload your artwork, pick where the patch will live, and the Patch Advisor recommends a patch type and a proportional Width by Height based on your design. It is free, no account is needed, and you can change anything before you request a mockup.
Try the Patch AdvisorCustom PVC Patch FAQs
Are PVC patches waterproof?
Yes. PVC patches are molded from a waterproof, flexible material, so rain, sweat and washing do not soak into the patch. The surface also wipes clean, which is why PVC is a common pick for outdoor gear and workwear.
Can PVC patches go on hats?
Yes. PVC works on hat fronts and hat sides as long as the size fits the usable panel area. Cap fronts are limited, so we size the patch to your artwork's own proportions and confirm the final Width by Height with you on the mockup.
Can I use hook-and-loop backing on a PVC patch?
Yes. Hook-and-loop is available alongside sew-on and iron-on / heat-seal backing. Choose hook-and-loop when the patch needs to come off or move between jackets, plate carriers, bags and gear.
Are PVC patches better than embroidered patches?
Neither is better overall, they suit different jobs. PVC is the stronger choice for outdoor gear, wet or dirty conditions and clean graphic shapes with sharp color separation. Embroidery is the stronger choice when you want stitched thread texture on everyday apparel. Our embroidered vs PVC guide compares them side by side.
Will small text work on a PVC patch?
Small text can work, but it depends on how small it is next to the overall patch size. Molded detail needs a little room around each element to stay readable. Send your file and we will flag anything that needs to grow, then show you exactly how it reads on your mockup before production.
Can my PVC patch be 2D or 3D?
Both. 2D keeps the design on a single flat level with color separated by molded borders. 3D layers raised and recessed levels so parts of the artwork sit higher than others. Tell us which look you want, or ask for our recommendation with your mockup.
What size should my PVC patch be?
Size follows placement and your artwork's proportions. Hat fronts, left chest, sleeves, bags and jacket backs all have different usable areas. The Patch Advisor recommends a proportional Width by Height from your uploaded artwork, and our size chart shows typical ranges by placement.
Can I see my PVC patch design before production?
You review and approve your free digital mockup before paying. After payment, we make a real sample and send you a photo of it to approve before the full production run begins.
What is the minimum order?
Embroidered, Woven, PVC, Glow-in-the-Dark PVC, Chenille, Leather, and Printed / Sublimated patches start at 5 pieces. Your recommended patch type will show its correct minimum.
How long does production take?
Your mockup comes back within 24 hours. Standard production runs 10 to 14 business days after sample approval, and rush options are available on request.
Still deciding? Take a look at see all custom patch types, how PVC compares to embroidered, glow-in-the-dark PVC patches, and typical patch sizes by placement.
Other Custom Patch Types
Compare the Other Patch Types.
Embroidered Patches
Glow in the Dark PVC Patches
Woven Patches
Chenille Patches
Leather Patches
Printed / Sublimated Patches
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