6Six Needles
Custom Patch Size Chart by Garment and Placement
Every placement has its own comfortable range. Use this chart to see the approximate patch size that fits caps, shirts, jackets, sleeves, uniforms, workwear, bags, vests, and motorcycle apparel before you commit to dimensions.
All sizes are approximate. After reviewing your artwork, the 6Six Needles team will fine-tune the final Width × Height during the mockup process for the best balance, placement, and production result.
Headwear6
Cap Front
2.25″–2.75″ high
Crown panels limit height, so wide, short layouts stitch cleanest.
Cap Side
Approx. 2.5″ W × 1.25″ H
A compact accent area for small marks, initials, or short text.
Cap Back
Approx. 2.75″ W × 1.25″ H
Sits above the closure, so keep the design short and simple.
Beanie / Cap Cuff
Approx. 3.5″ W × 1.5″ H
The folded cuff is shallow, so horizontal artwork works best.
Visor Front
Approx. 2.5″ W × 1.25″ H
A very shallow strip; small lettering and simple icons read best.
Bucket Hat Front
2.25″–2.75″ high
Soft, unstructured panel with a similar usable area to a cap front.
Shirts, Hoodies & Jackets11
Left / Right Chest
Up to about 4″ (longest side)
The classic branding spot for logos and compact lockups.
Center Chest
Up to about 6″ (longest side)
A bolder statement area that still keeps the garment balanced.
Full Front
Up to about 12″ (longest side)
Room for large graphics, arcs, and multi-line lettering.
Jacket Front
Up to about 4″ (longest side)
Heavier fabric supports slightly larger chest patches.
Left / Right Sleeve
Up to about 4″ (longest side)
Narrow and curved, so compact marks work better than detailed art.
Shoulder / Uniform
Up to about 4″ (longest side)
Standard shoulder position for unit, agency, and team patches.
Pocket
Up to about 3.25″ (longest side)
Keep the design inside the pocket seams for a clean finish.
Name Patch / Workwear
Approx. 4.5″ W × 1.5″ H
A short horizontal strip built for names and job titles.
Upper Back / Yoke
Approx. 10″ W × 4″ H
Wide and short, ideal for company names and arched text.
Center Back Neck / Locker Patch
Approx. 3″ W × 1.5″ H
A small tag-style detail just below the collar.
Jacket / Hoodie Full Back
Up to about 12″ (longest side)
The largest apparel area for full logos and statement graphics.
Vests & Motorcycle Apparel4
Vest Front
Up to about 4″ (longest side)
Chest position for name tags, rank, and small emblems.
Vest Back
Up to about 12″ (longest side)
The main panel, usually paired with top and bottom rockers.
Motorcycle Jacket Front
Up to about 4″ (longest side)
Sized to sit beside zippers and pockets without crowding.
Motorcycle Jacket Back
Up to about 12″ (longest side)
Center emblem area; plan rocker spacing around it.
Shorts & Pants5
Shorts Hip
Up to about 3″ (longest side)
A subtle side-hip placement for compact brand marks.
Upper Thigh
Up to about 4″ (longest side)
Highly visible while standing; keep artwork balanced.
Shorts Vertical Leg
Up to about 4″ (longest side)
Suits tall, narrow artwork running down the leg.
Sweatpants Vertical Leg
Up to about 4″ (longest side)
Vertical lockups and stacked lettering work well here.
Large Side Leg
Up to about 4″ (longest side)
The biggest leg area, best for bold shapes over fine detail.
Other Items6
Bag / Backpack
Up to about 6″ (longest side)
Flat front panels allow a larger, more visible patch.
Towel
Up to about 5″ (longest side)
Corner placement stays visible when the towel is folded.
Apron Chest
Up to about 5″ (longest side)
Upper-chest branding that stays clear of pockets.
Apron Full Front
Up to about 8″ (longest side)
Room for a full logo plus a business name.
Youth Apparel
Up to about 3″ (longest side)
Scaled down so the patch stays proportional on smaller garments.
Custom / Other
Artwork-dependent
Send your item details and we'll confirm the usable area.
All sizes are approximate. After reviewing your artwork, the 6Six Needles team will fine-tune the final Width × Height during the mockup process for the best balance, placement, and production result.
Want a size matched to your own artwork?
A chart can only show the space available. The Patch Advisor reads your design's real proportions and returns a Width × Height that fits your chosen placement, along with the patch construction best suited to your artwork.
Sizing a cap? The hat patch size guide covers cap fronts, sides, backs, and beanie cuffs in more detail, including how crown height changes what fits.
Working with thread instead of patches? Compare areas in the embroidery size chart, or start from the patch design help center.
