Recommend Type & Size
Get the right patch type and a proportional size based on your artwork, placement, intended use and preferred finish.
Best if you're starting from scratch.
Free Patch Type & Size Advisor
Find the Right Patch Type and Size for Your Design
Answer a few quick questions and we'll recommend the patch type and proportional size that fit your artwork best. Free to use, no account required, and no payment until you approve the mockup.
Get Your Recommendation
Patch Advisor
Let's Find the Right Patch
Tell us what you need help with and we'll walk you through it. No guesswork, no obligation.
Free to use. No account required. No payment until you approve the mockup.
What Would You Like Help With?
Pick one option below. It takes about a minute, and you can change anything afterward.
Recommend My Size
Find a size that fits your artwork and placement without changing your design's original proportions.
Best if you've already picked your patch type.
Recommend a Patch Type
Find the patch style that best fits your artwork, level of detail, intended use and preferred finish.
Best if you're still comparing materials and finishes.
What do these patch terms mean?
- Embroidered:
- Stitched thread for a classic, textured patch look.
- Woven:
- Thinner threads woven flat, so small text and fine lines stay sharp.
- PVC:
- A soft rubber-style patch that handles rain, sun and heavy use.
- Glow-in-the-Dark PVC:
- A PVC patch with glow material in selected areas, so those details stay visible in low light after light exposure.
- Chenille:
- Plush, raised varsity texture used for big letters and mascots.
- Printed:
- Full-color printing for gradients, photos and detailed artwork.
- Leather:
- A clean, premium leather or leatherette look for hats and bags.
- Iron-on:
- Heat-applied backing you press on at home with an iron.
- Sew-on:
- Stitched around the edge for the strongest, permanent hold.
- Hook-and-loop:
- Velcro-style backing so the patch can be removed and swapped.
Free to use. No account required. No payment until you approve the mockup.
Need General Size Charts?
Looking for Standard Sizes by Placement?
Use the Patch Size & Placement Guide to compare common sizes for hats, chests, sleeves, jackets, bags, uniforms and more.
Open the Size GuideA Clear Recommendation, Without the Guesswork
Upload your artwork or describe your idea. Tell us where the patch will go, how it will be used, and the finish you want. We'll recommend the right patch type and a proportional size. Your design is never stretched or cropped.
- Personalized to your design
- Original proportions preserved
- Reviewed before production
Free to use. No account required. No payment until you approve the mockup.
How We Find Your Best Match
Your recommendation is based on the details that matter most in production and everyday use.
Artwork Detail
Fine lines, small lettering, gradients, bold shapes and overall complexity.
Use & Environment
Everyday apparel, workwear, outdoor gear, uniforms, hats, bags and more.
Look & Feel
Classic thread, smooth PVC, fine woven detail, plush chenille, leather texture or full-color print.
Size & Placement
The available space, your artwork's proportions and where the finished patch will be worn.
Attachment
Sew-on, iron-on and hook-and-loop options based on the patch type and intended use.
Compare Custom Patch Types
Here's a quick look at what each patch style does best.
Embroidered Patches
Classic stitched texture for bold logos, clean shapes and an authentic patch look.
Woven Patches
A smooth thread finish for fine lines, small lettering and detailed logos.
Glow-in-the-Dark PVC Patches
Weather-ready PVC with glow details that stay visible in low light after light exposure.
PVC Patches
Flexible, weather-resistant patches built for outdoor gear, uniforms and demanding use.
Chenille Patches
Soft, raised varsity texture for large lettering and bold statement designs.
Leather Patches
A clean, premium look for hats, apparel, bags and branded accessories.
Printed Patches
The best fit for gradients, photos and highly detailed full-color artwork.
Which Patch Type Fits Your Design?
The embroidered vs. woven patches question usually comes down to detail, while PVC vs. embroidered patches comes down to where the patch will live. Here's a quick comparison.
| Patch type | Best for |
|---|---|
| Embroidered Patches | Classic stitched texture and versatile everyday branding |
| Woven Patches | Fine lines, smaller lettering, and detailed logos |
| PVC Patches | Outdoor, tactical, weather-resistant, and high-use applications |
| Glow-in-the-Dark PVC Patches | Bold designs that need glow details in low light |
| Chenille Patches | Large letters, mascots, varsity jackets, and team apparel |
| Leather Patches | Minimal, premium, rustic, or heritage branding |
| Printed / Sublimated Patches | Photographs, gradients, illustrations, and complex colors |
Patch Size Recommendations Based on Placement
There is no single correct patch size. The right dimensions come from five things working together: your artwork proportions, the garment or item itself, the placement you choose, how complex the design is, and how much visual impact you want. A tall crest on a cap front behaves very differently from the same crest on a jacket back.
Patch size for hats is limited by the crown panel, so wide, short layouts read best. Cap fronts stay modest; cap sides and backs are smaller still.
Patch size for jackets scales up quickly. Back panels carry large statement patches, while chest and sleeve placements stay in the same range as shirts.
Patch size for uniforms usually follows an existing standard for name tapes, rank, and unit or company marks, so consistency matters more than maximum size.
Detailed designs need a little extra room. If your logo carries small text, the advisor will lean toward a size and construction that keep it legible.
Want visual references? See the custom patch size chart, browse custom patches, or take your numbers straight into a .
Patch Advisor FAQ
Is the Patch Advisor free to use?
Yes. The Patch Advisor is completely free, no account is required, and you only pay after you approve your mockup.
What does the Patch Advisor recommend?
It recommends a patch type and a proportional starting size based on your artwork, placement, intended use and preferred finish.
Do I need finished artwork?
No. You can upload finished artwork, a sketch or a reference image, or simply describe your idea if you do not have a file yet.
How is the recommended size calculated?
The advisor considers the available placement area and your artwork's original proportions. It recommends Width × Height without stretching or cropping the design.
Can I change the recommendation?
Yes. The recommendation is a strong starting point that you can adjust at any time, and our team confirms the final patch type, size, backing and production details during your mockup review.
What is the minimum order?
Embroidered and Printed / Sublimated patches start at 10 pieces. Woven, PVC, Glow-in-the-Dark PVC, Chenille, and Leather patches start at 25 pieces. Your recommended patch type will show its correct minimum.
Ready to See Your Patch?
Use your recommendation to request a digital mockup and review your design before moving forward.
Need embroidery instead of a patch? Try the Embroidery Digitizing Advisor.